
How a DTC Fashion Brand Re-Internalized Logistics from Their 3PL in 3 Days
Go-live time
3PL transition planned for months → 3 days
Stock visibility
24h delayed reports → Real-time
Mispick rate
3-4% (unverifiable) → <0.5% (tracked)
“We're taking back control. We have the warehouse, we want a solution that manages our stock. Not another black box.”
This anonymized direct-to-consumer fashion brand had outsourced fulfillment to a third-party logistics provider since their launch. For the first year, the 3PL arrangement worked well enough -- the brand focused on marketing and product, while the 3PL handled everything from storage to shipping. But as order volume crossed 2,000 per month, the cracks became impossible to ignore.
The Challenge
The 3PL had become a black box. Stock reports arrived once a day -- sometimes accurate, sometimes not. When a customer complained about receiving the wrong item, the brand had no way to investigate. The 3PL's response was always the same: 'We'll look into it.' Packaging was generic -- no branded tissue paper, no personalized inserts, no ability to create the unboxing experience that DTC brands depend on for social media and repeat purchases. Monthly invoices were opaque and impossible to reconcile with actual shipment volumes. The final straw came when the 3PL lost an entire pallet of new-season inventory and took two weeks to acknowledge it. The brand secured their own warehouse space and started looking for a WMS that could get them operational fast. As the founder described: 'We're setting up our warehouse. We need a solution that manages our stock -- from purchase to delivery.'
Top challenges:
- 3PL provided no real-time stock visibility -- only delayed daily reports
- No ability to customize packaging or investigate mispicks
- Opaque invoicing and lost inventory without accountability
The Solution
myFulfillment provided a complete warehouse management infrastructure that the brand deployed in a rapid 3-day onboarding sprint.
What We Configured
Day 1: Warehouse layout was mapped into myFulfillment -- zones (reception, storage, packing), aisles, shelves, and bin locations. The full product catalog was imported with barcodes and variant mappings. Day 2: Shopify was connected for automatic order import. Carrier accounts (Colissimo and Chronopost) were integrated with shipping rules based on weight and delivery speed. Label printers and barcode scanners were configured. Day 3: Initial stock was imported from the 3PL's last inventory report. A test run processed 50 orders through the full cycle: import, pick, pack, label, ship. Staff were trained on the mobile scanning workflow for reception and picking.
The onboarding team configured warehouse locations, imported the full catalog with barcodes, and connected Shopify + carriers in a 3-day sprint. No custom development was needed -- pure configuration.
Key benefits:
- Full warehouse operational in 3 days, first order shipped on day 4
- Real-time stock visibility and <0.5% tracked mispick rate
- 35% reduction in logistics costs vs. 3PL fees
The Results
Go-live time
3PL transition planned for months → 3 days
Stock visibility
24h delayed reports → Real-time
Mispick rate
3-4% (unverifiable) → <0.5% (tracked)
The first real customer order shipped on day 4. Within the first week, the brand was processing its full daily volume in-house. Real-time stock visibility replaced the delayed 3PL reports -- the founder could check inventory levels from their phone at any time. Mispick rates dropped from the 3PL's estimated 3-4% (unverifiable) to a tracked 0.5% thanks to barcode-verified picking. The brand finally controlled their packaging experience: branded boxes, tissue paper, thank-you cards, and seasonal inserts. Customer satisfaction scores on Trustpilot improved measurably. Most importantly, the monthly logistics cost dropped by 35% compared to the 3PL fees, even after accounting for the warehouse lease and staff costs.
Understand this case in video
Not just for fashion brands
Re-internalizing logistics follows the same playbook for any brand that has outgrown their 3PL or wants to take back operational control.
- Food and supplement brands needing direct control over expiry date management
- Electronics sellers wanting to add quality checks before shipment
- Subscription box companies requiring custom assembly and personalized inserts
- Any DTC brand where unboxing experience and packaging quality drive repeat purchases
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